HURSTBRIDGE LINE DUPLICATION

Project Overview


The Starbuck Group was engaged on the Hurstbridge Line Duplication Project, supporting works between Greensborough and Montmorency as part of Victoria’s Big Build, Level Crossing Removal Program.

Delivered under an alliance including Acciona, Coleman Rail, WSP and Metro Trains Melbourne, the project involved duplication of key sections of track and associated rail infrastructure upgrades.

Scope of Works

  • Cartage of approximately 6,500 tonnes of quarry materials to holding yards during pre-occupation works 
  • Bulk haulage and disposal of approximately 46,000 tonnes of rail ballast and clean fill 
  • Importation of structural fill, bottom ballast and top ballast for track reformation 
  • Support of occupation works across a 24/7 programme 
  • Coordination of material movements across multiple work fronts 

Key Challenges

  • Delivery within a live rail environment under strict possession windows 
  • 24/7 occupation works requiring continuous resource availability 
  • Coordination across multiple contractors within an alliance structure 
  • Wet weather conditions impacting site access and productivity 

Project Snapshot

  • Location: Greensborough to Montmorency 
  • Scope: Rail duplication support works (haulage and material supply) 
  • Material Moved: ~52,500 tonnes (import and export combined) 
  • Programme: Intensive occupation works commencing March 2023 
  • Environment: Live rail corridor under shutdown conditions 

Capability Outcome
This project demonstrates Starbuck Group’s ability to support large-scale rail infrastructure works through reliable material haulage and supply.

Operating within tight possession windows and challenging conditions, Starbuck maintained consistent material movement to support programme delivery, contributing to the successful commissioning of duplicated track sections.

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